January 2012

Announcing TWO workshops for the month of February…

Make a Picture Frame
Tuesday February 7th 6-9pm
Rusted Grain, 1212 Jefferson Ave
Bring a picture and build a frame for it using all reclaimed wood! Suggested donation.

Making Birdhouses for Gilda’s Club
Monday February 20th 6-9pm
Rusted Grain, 1212 Jefferson Avenue
Every year Gilda’s Club has a spring fundraiser in which they auction off birdhouses which are decorated by club members as well as local artists.  This year Rusted Grain has committed to building several birdhouses in addition to teaching a workshop for anyone who wants to donate time to a great cause.  All birdhouses made during the workshop will be donated to Gilda’s Club, raising funds to support families and friends living with cancer.

 

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From our About page:

Question: People ask us . . . Why Do You Do What You Do? (WDYDWYD?)

Answer 1: Jobs!

Jobs

We’re committed to creating local and green jobs for the Buffalo community. More importantly, we feel these jobs should leverage the waste in our society to create opportunity. We’re interested in a critical analysis of our economy to identify wasteful business practices that damage our communities and our environment, and opportunities that exist for new ventures. We’re determined to find solutions and to implement alternatives that put people to work.

Answer 2: Innovation!

Innovation

As we look at the world, we see so much that has failed, so much that pollutes and wastes, and so much that just doesn’t make sense. We often ask, “Isn’t there a better way? Has anyone tried something differently and made it work? Can’t we do the right thing for workers, the environment, and communities AND create a modest profit? There are ways and the answers can be found through collectively innovating and acting?”

Answer 3: Training!

Training

We value our role as mentors for young people in our community. We encourage our mentors to not only be good employees with a diligent work ethic and strong skills, but also good people driven by their own interests and passions and committed to service.

Answer 4: Education!

Education

We’re interested in creating and promoting a dialogue. We’re committed to building the reuse industry so that others can benefit from the opportunity of material reuse. We advise and consult with not for profits and municipalities, community leaders and businesses to ensure opportunity is harvested from unwanted structures. Our blog communicates ideas and information we feel is critical to educating the community, promoting more responsible behavior, and expanding the industry of material recycling.

Answer 5: Ecological Stewardship!

Community Building

Our work as green demolition contractors was born out of the wastefulness of traditional demolition. We shared a growing concern about the material filling our local landfills; the growing environmental destruction that accompanies the logging industry, the source of “new lumber”; and the behavior of many businesses that fails to recognize environmental clean-up and responsibility as a cost of doing business.

Answer 6: Community Building!

Ecological Stewardship

We value relationships. We intend, through our work, to bring people together. We focus our work in the MidCity neighborhood, where we plan to be very active with rehabilitation and creative use of green spaces. We believe through collaboration, creativity, and hard work we can rebuild, reinvent, and reimagine a future for our community and create a net positive ecological, economic, and social benefit for everyone who lives and works in the Mid City community.


All photos by Caesandra Seawell, except for photo number 4 (Tree Planting) by Natalie Marino. All Rights Reserved.

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ReUse Action’s Restoration crew began a project to save this “Country Club”, built in the 80′s and greatly in danger of being lost.  The building boasts huge timbers and locally milled hemlock lumber. Unfortunately, years of neglect has resulted in severe deterioration to the southwest wall. It’s our hope the new owner will be able to provide the necessary push to get this building to the point where it can be utilized and appreciated for years to come.

Here are some initial photos of the building it was found Friday.

The top photo shows the building, completely finished with locally milled hemlock. The picture below shows the southwest Wall and the beating it has sustained from the elements, combined with years of neglect.

Day 1 was predominantly spent jacking and shoring the second floor which had nearly collapsed due to the deterioration of the wall.; We jacked the southwest corner nearly a foot to return it to level.

The structure has been shored and stabilized. On Day 2, we will demolish the remainder of the southwest wall and begin rebuilding.

Stay tuned to the progress of this unique structure.  ReUse Action’s restoration and rehabilitation team is estimating projects for 2012. We have several barns in the hopper, once we get this Ski Lodge back on the recovery path. Call us at 716-884-3366 (DEMO). If the building is too far gone our demolition team can give you a quote with the emphasis on saving as many materials as possible for reuse.

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Between Christmas and New Years ReUse Action took on a kitchen demolition for the Phillips Family on Lafayette in the City of Buffalo.  Kitchens are one of the most specialized and individualized rooms in a house.  Often the kitchen is the first room to be renovated by new home owners, because of the diverse tastes of folks and because they’re such high use areas.  So, lots of cabinets get removed and many end up on the curb and in the waste stream.

Brandon and I, with the determined support of the homeowner, took on the task!  We carefully removed all the cabinets – they’re now being reused in the Mind and Body Salon, soon to open on Main Street next to the Vault.  After the removal of the cabinets, we removed all the plaster and lath, insulation, and gave the room a complete gut and clean prior to the installation of new cabinets. 

ReUse Action’s Kitchen Demolition and Cabinet Recycling Service is an affordable option for the Do-It-Yourself family or in advance of contracted services and you can be sure we’ll recycle and reuse every material possible.

Give us a call for a free evaluation and estimate – 716-884-3366!  If you know you have a kitchen renovation coming up, or you have a friend who just bought a house, pass along our digits, we’d love the opportunity to not only recycle the old cabinets, but also design and build new cabinets that offer a new and unique look.  Rusted Grain’s shop is moving into high gear for 2012!  Help us spread the word.


Top photo by Kevin Hayes, bottom photo by Michael Gainer, All Rights Reserved by the photographer.

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ReUse Action is now repairing and rebuilding wooden sash windows. We offer services from re-glazing, glass replacement to full reconstruction from scratch. Give us a call if you’d like to know more.
Double Hung Sashes; photo by Kevin HayesAndersen Viny/Wood Windows; photo by Kevin Hayes

Why not simply replace with vinyl windows?

Most energy research shows that leaky windows are responsible for most of the heat loss in our houses. This is a difficult subject to find objective facts about because the replacement window industry overwhelmingly dominates the discussion.

A typical vinyl window advertisement highlights the following:

1. Low-U (or high-R) value of the gas-filled double pane glass
2. Low-E glass
3. Maintenance-free, lifetime performance
4. Cheap
5. Environmental benefits of increased energy performance

Being a scientist, I’ve looked into the physics of these claims and it’s not clear to me that claims made by the advertisements are really borne out in the actual day-to-day working setting of windows. Let’s go over vinyl window-makers’ claims one by one:

1. Low-U (or high-R) value of the gas-filled double pane glass

Glass is inherently a good conductor of heat. A high “R” value means it resists heat flowing through it. Windows will never come close to insulated walls in R-values due to the inherent properties of glass – IT CONDUCTS HEAT WELL.

Compare it with a 6½” thick fiberglass batt. The batt (if installed properly!) has an average R-value of about 19. Single pane glass has an R-value of 0.91 (source: www.coloradoenergy.org/procorner/stuff/r-values.htm). This is about 95% less efficient than fiberglass.

Low pressure argon-filled, double and triple-paned windows increase this value to an average R-value of about 2-3. Often advertisements sell this by saying that the insulating value of a new replacement window is 100-150% greater than old windows. Technically true but not a huge difference.

Another factor to look at is how the R-value is measured. The R-value is measured at the center of the glass or between the planes of glass in multiple-paned windows. This is a somewhat ideal situation and does not account for the ENTIRE window; the frames and sashes, joints and construction.

Most green building guides suggest air infiltration is a far bigger affector of our energy bills and feeling of comfort. Simply put when we heat our houses the warm air inflates our homes slightly, like a balloon. The higher indoor pressure pushes air out of any small holes and lets cold air in to replace it. This is physics which cannot be changed and it’s these drafts that make our homes feel cold and raises our heating bills. Returning to R-values, high-R glass with a leaky frame is no savings. Heck, you could put a piece of R-19 fiberglass in the window hole but do no better overall because of the frame.

A PROPERLY MAINTAINED wooden window and storm window can get you an R-value of about 1-1.5! These values can be raised further with curtains and shrink-wrap plastic. In those terms maintaining the older windows is more cost-effective than replacement.

2. Low-E glass

Low E glass is another misunderstood factor. E stands for “emissivity” which is the material’s ability to capture and radiate heat. Compared to a black body (which radiates all absorbed energy) glass is about 95% the same. This is simply a restatement of the fact that glass transmits heat very well as described above. Low-E coatings reduces heat, in the form of infra-red radiation, from entering our homes through the glass.

Low–E coatings reflect infrared radiation away from windows so that it does not get in and warm our homes. In warm areas with high air conditioning usage, where houses must be sealed to be efficiently cooled, this may provide a benefit. In Buffalo or other northern climates, one must consider whether this is a benefit when we have a few weeks of hot weather and nearly six months of low sunlight and cold temperatures. In mild weather when windows are open low-E has little to no effect.

3. Maintenance-free, lifetime performance

Replacement window companies often advertise their windows as having “lifetime performance” and being “maintenance free”. Many objective articles suggest this is not entirely correct. My own personal, and anecdotal experience supports these results.

As stated above a window performs only as efficiently as the quality of the overall window construction – frames sashes, joints, installation, etc.

Vinyl is not immune to ultraviolet sunlight damage. Ultraviolet light from the sun eventually makes ALL plastics brittle. Despite claims of “lifetime performance”, cracking and drying will occur within a few years of exposure. You can’t stop it because it is fundamental physics that cannot be changed. Aluminum, steel and cast iron have been used as alternative frame materials, but physics intervenes again, and more energy is conducted out through these materials than through glass making them especially inefficient!

Heat-welded joints fare better than mechanical joints but still will succumb to UV damage and mechanical stresses from opening and closing. Air will then find its way through the joints – jut as it does with an improperly maintained wooden sash.

From personal experience I have found also that the seals that trap the low pressure gas between the double panes invariably fail. I only have a few vinyl windows and all three lost their seals within a year, and trapped moisture in the gas space. Moisture in the gaps and spaces freezes and further opens them and makes them no more efficient than my properly maintained old windows.

While I do not believe that vinyl or replacement windows are inherently bad, I urge people to critically examine their performance and weigh the costs of fixing or replacing existing windows.

4. Cheap

Cost! This is the nuts and bolts of most arguments, and the topic most subject to manipulation. Replacements range in cost from a few hundred dollars apiece to thousands of dollars each. Quality varies wildly and generally high quality windows are more expensive. Cheap windows are – well – often cheap and perform poorly and for a shorter time. All replacements I’ve ever installed have failed quickly. In my time selling used windows, almost every replacement window had failed and was infiltrated with moisture, even expensive patio doors and windows.

High cost often comes with better materials and workmanship, and better and longer performance. It’s no wonder full historic reconstruction of windows is the most costly option, but they look the best and perform the best, benefiting from the best, most energy-efficient materials (wood!) and modern technological advances such as double-paned glass.

One thing to keep in mind is that existing wooden windows are actually fairly easy to maintain, repair and replace and often it costs less to do it. Additionally if a replacement fails or needs to be replaced it is considerably more expensive and laborious.

And. what if a stray football breaks the glass? One cannot simply remove the old and glaze in a new piece. Glass is relatively cheap and glazing costs a few bucks a quart. When a modern replacement breaks it requires custom ordering a whole new sash, or perhaps a whole new unit from the company that made it. One company’s sashes will not fit or repair another.

Wooden sashes are often interchangeable and can be modified to fit into existing window frames and in the worst cases a new sash or storm window can be fabricated from wood at a cost that is often comparable to a new lower-end replacement window. Again you can order a high-end replacement from a big name manufacturer but expect to pay thousands per unit – not including installation.

Again this is not to knock replacement windows but rather to give consideration of the value of existing windows before paying for the claims of replacement windows. My mom always said “The bitterness of low quality lasts far longer than the sweetness of a cheap deal” and this can be true for replacement windows in a northern climate!

5. Environmental benefits of increased energy performance

Environmentally, replacement windows are sold as a “green” option. Any time something is replaced the waste goes to a landfill. This has a very high environmental cost, including contribution to global climate change, ground and water pollution, and waste of land and resources. Repairing and reusing existing windows, or anything for that matter, is always more environmentally friendly than replacing them.

Most moderate cost replacement windows are made of vinyl which is requires large amounts of petroleum to produce, ship and install. I don’t need to discuss all the problems regarding petroleum but will say it’s clear reductions in our usage of it would greatly benefit our environment and the world at large.

There are some environmental savings from properly working replacement windows but as above it’s dependent on their quality and how well they are maintained. And it should be noted an uninsulated and drafty house with the most expensive windows is still going to be cold and expensive to heat.

Finally, ReUse Action is offering services to repair window sashes, glass, minor repairs all the way to complete fabrication of new sashes and storms. ReUse Action is also accepting wooden window sashes, even if they are in rougher shape. However, we generally do not accept windows with broken glass and we reserve the right to reject any windows not suitable for rebuild or parts. If you have windows you’re looking to see re-used or you have larger window restoration projects please contact us.

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With this article, we’re announcing the latest ReUse Action service: Wood Window Rehabilitation.

We can give free estimates and do whole house restoration of wood windows. Before you buy new, give ReUse Action a try. Call us today for an evaluation of your project.

Stay tuned for more articles on energy-saving renovations.


ReUse Action can help you make your home warmer this winter, while still retaining all the character of the “old-fashioned” double hung sashes that came with your house when it was built.

Most Buffalo homes were equipped with wooden (usually pine) double hung sash windows. These can be quite weather-tight when maintained properly, but few windows have been maintained at all. Painters slap coat after coat of paint, sash cords break, weather stripping deteriorates, glass breaks, glazing disintegrates. You end up with loose, drafty, poorly-functioning windows.

All these problems can be fixed. You’ll have good-looking, weather-tight, non-drafty windows that open at both top and bottom (better ventilation in the summer).

Trevor recently rehabilitated the windows in his home. Here’s his report, with photos:

“The process was to remove sash, strip all paint/glaze from sash and jamb, prime, re-glaze, replace all sash cord/chain, remove old shellac and refinish, paint exterior, install weatherstrip, new parting strip, lubricate pulleys, and paraffin slide pockets in jambs. I used a bronze spring strip (like you would find on doors), it worked great. Weatherstripped top and bottom with bulb gaskets and meeting rails between sash with an adhesive strip. They are tight and work wonderful. Best of all they retain the character of the house.”

If you’d like some help along these lines, give us a call.

c

Jamb before rehab. Lots of paint, broken sash chains, no weatherstripping, glazing and exterior paint deteriorated. Work to be done!

Sash before rehab

Sash before rehab. The paint and glaze both need to be removed and replaced.

Sash stripped

Sash stripped. Remove the old paint, fill holes with spackle. Ready to re-glaze.

Sash glazed and primed

Sash glazed and primed. Ready to paint when it's dry.

Leaded glass rebuilt

Leaded glass rebuilt. The upper sash was glazed with a leaded glass panel.

Jamb primed

Jamb primed. The door to the sash weight pocket is taken off so the weight can be re-hung.

Window with spring brass weatherstrip

Window with spring brass weatherstrip. This thin piece of metal, installed between the sash and the jamb, will keep out drafts.

Window completed

Window completed. Good as new, still showing patina and other good signs of age. Weights hung, shellac finish removed and redone, weatherstrip installed, a little paraffin to make things slide easier.

Window completed

Window completed - better than vinyl in so many ways.

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In 2012, we resolve to keep more reusable materials out of the landfill, than ever before . . .

Landfill

Landfill - photo by D'Arcy Norman

You can help – call the ReUse Action TIP line, whenever you see building materials heading for the curb, OR if you know of a building project that will be tearing out the old, to make way for the new, OR you know of a pending demolition . . . WE WANT TO KNOW

CALL 716-884-DEMO (3366) or EMAIL tip {at} reuseaction(.)com. If you think it’s urgent (and it often is), you can also TEXT A TIP directly to Michael at 716-949-0900.

Everyone contacting us with a TIP, will be entered into a quarterly drawing for a $50 gift certificate.  If its a HUGE find, your TIP could land you a $25 gift certificate to a local restaurant.

Last month, Dennis Maher texted the TIP line and we were able to divert six antique steel and wood industrial carts.  We tracked down Dennis last evening and delivered his $25 certificate to Trattoria Aroma.

Oak Pews

Oak Pews

Just last week, Mary Fisher tipped us off to the disposal of over 20 oak church pews on Austin Street. Her TIP landed her a gift certificate to local favorite MERGE! We hope you’ll be next! 

Materials ReUsed!

Materials ReUsed!

Your ReUse detective skills keep valuable materials out of the landfill, provide a source of materials for local renovation projects, and a source of raw materials for unique, woodworking projects.

Lafayette Hotel Salvage - Tubs

Lafayette Hotel Salvage - Tubs

In 2011, our ReUse Action team kept over 30 tractor trailer loads of material from being buried in the ground.  Our largest project, the Hotel Lafayette deconstruction resulted in the reclamation of over 24 semi loads of porcelain fixtures, subway tiles, sinks, bathtubs, doors, and radiators. 

Syracuse Joists

Syracuse Joists

Our four-story demolition at the CASE supply warehouse in Syracuse resulted in over 25,000 bf of reclaimed lumber that will be milled and installed in a restoration project at Onondaga Lake, and our residential demolitions for Catholic Health Systems, supplied nearly 10,000 bf of interior finishes for a new bar being constructed in Pittsburgh, PA.
Catholic Health Systems

Catholic Health Systems

We’re keeping usable materials OUT of the landfill and pumping money and resources INTO the community.  Keep your eyes peeled and call the TIP Line when you see an opportunity for ReUse in Action!  716-884-DEMO . . .

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Last week we took a shipment of 2x lumber stock to a mill in Arcade, NY Brauen Custom Millwork.  It is very exciting to be able to track the life of this wood–from where the lumber came from to how it was processed and finally to the end product.  This lumber came from the demolition of the John Deere Factory in Syracuse, NY, was tracked and coded by D-Build, brought back to Buffalo by the Green Demo Team to Action HQ, shipped to the mill, and is now being used in Rusted Grain’s woodshop.  We will be using this lumber in our woodshop to construct a 74″ cabinet piece as well as a large built-in armoire for two separate clients.  This same lumber is being used to build two new doors for the Nickel City Co-op!  The southern yellow pine is gorgeous and we think it will look amazing once it is cut up and re-glued into furniture.  More pictures to come as we progress…

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